Static Mixers
Static Mixers
The Edesign industrial inline static mixer offers an energy-efficient solution for the process pipeline industry by thoroughly mixing process fluids to achieve a uniform output. It utilizes the natural flow of the process stream to provide all the necessary energy for mixing, without the need for motors, moving parts or additional power sources. This Edesign minimizes maintenance requirements and reduces downtime in existing pipeline systems.
Why You Should Use Custom static mixers
Edesign’s custom static mixers offer exceptional efficiency and reliability. They ensure thorough mixing of process fluids, leading to a homogenous output. The energy-efficient design utilizes the process stream flow, eliminating the need for motors, moving parts or auxiliary power. This results in minimal maintenance and reduced downtime.
Process for creating custom products
At Edesign we follow a meticulous custom product process to meet your specific needs. From initial consultation to design, manufacturing and implementation, our team ensures that every static mixer is tailored to your requirements, providing optimal performance and efficiency.
Size
Our custom static mixers are available in a variety of sizes to fit any pipeline configuration. Whether you need a compact unit for a small system or a large mixer for industrial applications, we can design a solution that perfectly matches your specifications.
Industries
Edesign serves a wide range of industries, including chemical processing, water treatment, food, beverage, pharmaceuticals, oil and gas. Our static mixers are designed to meet the unique demands of each industry, ensuring reliable and efficient operation.
Materials
We offer static mixers constructed from high-quality materials such as stainless steel, PVC and other corrosion-resistant alloys. This ensures durability and longevity, even in the most challenging environments.
Applications
Edesign’s custom static mixers are ideal for a variety of applications, including blending, dispersing, emulsifying and heat exchange. They are perfect for use in pipelines where efficient and consistent mixing is crucial for optimal process performance.
Industries involved in the treatment of water and wastewater
In the water/wastewater industries, various types of static mixers play crucial roles in mixing applications. These include mixing polymer, sodium permanganate, potassium permanganate, sodium hypochlorite, aqueous chemicals, alum, coagulant, chlorine, acid, aluminum sulphate, CO2 gas, NaOH, NaOCl, HCl, antiscalant, flocculant, oily sludge and polyelectrolyte.
Building materials
Static mixers used in water/wastewater treatment are constructed from a variety of materials to suit different applications. These include PVC, CPVC, clear PVC, FRP (Fiberglass Reinforced Plastic), stainless steel, carbon steel and ductile iron.
The biofuel industry's applications
In the biofuels industry, Teflon-lined static mixers are commonly used for mixing corn mash, sulfuric acid, stillage, beerwell and similar fluids. These mixers are also utilized in chemical, industrial, pulp, paper, plastics, power generation, food and beverage industries where corrosion-resistant materials like Teflon and Kynar are essential for handling concentrated acids and aggressive chemicals.
Specified materials for construction
Materials used for static mixers in the biofuels industry include PTFE (Polytetrafluoroethylene) lined carbon steel, Kynar-Teflon lined static mixers, Kynar lined static mixers, Teflon lined static mixers, Teflon lined carbon steel and polypropylene static mixers.
The Food and Beverage Industry
The food and beverage industry utilizes sanitary static mixers, such as the Edesign Sanitary Static Mixer, which are made from electropolished stainless steel. These mixers are designed for applications ranging from solid materials like margarine, tomato pastes, condiments, mayonnaise, jams, jellies, yogurt and dairy products to viscous liquids such as syrups, peanut butter, batter, beverages like soft drinks, beer, vodka, vegetable oil, soybean oil, fats, flavors and colorings.
Industry applications in oil & gas
Oil and gas industries rely on Custody Transfer Static Mixers for solving conventional custody transfer sampling and mixing challenges. These mixers, such as the Edesign Custody Transfer Static Mixer, ensure accurate crude oil metering in petroleum custody transfer sampling lines at ship, tank, truck terminals, refineries and LACT (Lease Automatic Custody Transfer) units. The mixers are installed upstream of crude oil sampling transfer lines to ensure precise metering and sampling.
